Motor Automatic Coil Inserting Machine for Stator / Coil Inserting Machine SMT - K90
The machine insert coil and wedge simultaneously, coil insertion is controlled by servo motor system, and wedge insertion by variable frequency motor.
It is controlled by HMI, and machine can diagnose breakdown automatically.
This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)
The wedge feeding is by stepping motor,feeding length, cutting, forming, inserting slot number could be set.
Both copper wire and aluminium wire are applicable.
Production capacity ≤25s/set (exclude theman-hours for auxiliary work)
Primary qualification rate for copper wire≥98.5%, after rework, the rate ≥99.5%
Automatic Induction Motor Stator Coil Winding Insertion Machine
Quick Detail:
1.Automatically insert the winding into stator slot.
2.This machine is used for induction motor stator.
3.The winding/coil and wedge/top cover is inserted simultaneously.
4. Simple operation, low noise, fast speed and high automaticity.
5. PLC and touch screen control.
Description:
This machine is suitable for inserting coil and wedge into stator by servo system; This type of Stator Winding Inserting Machine can insert coil and wedge or coil and wedge in the mid of slot into stator at a time; wedge feeding is to be done bt stepping motor,and coil and wedge inserting is by servo system; different parameter could be set in human-machine interface; the speed and feeding mode is acquirable according to different slot filling rate and different kind of wire; different size stator production can be achieved by changing tooling; especially apply to micro induction motors such as air conditioner motor, washing machine motor, compression motor, fan motor, generator and pump motor.
Techanical data
| Max stator O.D | 160mm |
| Stator I.D | 20~100mm |
| Max stator stack length | 120mm |
| Slot number range | 8~48 slots |
| Max winding feeding rate | 80% |
| Appropriate wire | Copper wire/Aluminum wire |
| Power source | 380V/50Hz |
| Air source | 0.5-0.8MPa |
| Machine productivity | 400pcs/ 8 hours |
| Machine Dimension | 1800mm × 650mm × 1700 mm |
| Weight | about 1000Kg |
Application:
This machine can insert the winding/coil and the wedge/top cover into the stator slot simultaneously. This machine is used for induction motor stator which meet the specification in the below table.
Competitive advantages:
Simple operation, fast speed and high automation, the wedge and winding is inserted simultaneously. Labor cost saving. PLC and touch screen control.
Machine main function and characteristic l. The machine inserts coil and wedge simultaneously, coil insertion is controlled by servo motor system , and wedge insertion by variable frequency motor.
2. It is controlled by HMI, and machine can diagnose breakdown automatically.
3. This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)
4. The wedge feeding is by stepping motor. feeding length, cutting, forming, inserting slot number could be set.
5. Both copper wire and aluminium wire are appliable.
6. Production capacity ≤25s/set (exclude the man-hours for auxiliary work) Main components
PLC: Mitsubishi
Servo motor:Mitsubishi
Wedge feeding motor: Sihai
Touchscreen:Tongtai
Cylinder: SMC
Sensor:Autonics
Switch and Button: Schneider
Other electric parts: Delixi/Schneider
Automatic Induction Motor Stator Winding Inserting Machine
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